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Welcome to GalaxieWorks! This site is about my passion to restore a 1966 Ford Galaxie 500 XL. I drive several other old cars, so I'll be posting about my machining, maintenance, metal work, custom parts design and fabrication, 3D printing, and general upkeep of those vehicles to boot. However electronics is my passion so check out the radio section.

Random Post of the Day ( original post date 2021, March 19 )


1966 Ford Cold and Hot Lamp Temperature Trip Point

Hello all,

I was wondering at what temperature the COLD lamp extinguishes and at what temp the HOT lamp illuminates. Let me preface this with my results are a sample set of one, so take it with a grain of salt. I tested an original Autolite sender. A larger sample set, say 5 original functional old ones and 5 new senders should be tested and the trip points plotted for a better picture. But this gives a pretty good idea for now.

In a nut shell for this sender the cold lamp goes out at 117 ˚F and the hot lamp comes on at 244 ˚F.

If you're curious how I tested and that the numbers are accurate for that sender here's some pictures of my crude test apparatus.

Here's my test setup. I have a heated stir plate with cheap veggie oil. There is a stir bar mixing it. At the top there are two lamps; a blue and a red. They are the COLD and HOT lamps connected to the sender immersed in the oil. Sorry for the clutter, I am finishing up the factory clock overhaul for the XL and preparing to overhaul the factory AM-FM stereo radio for the XL.

Better view

I figured the COLD lamp would go out around 100 or so. So I went up to 90 quickly, let it stabilize since the sender has appreciable thermal mass compared to the type K thermocouple. Then I slowly increased the temp till it went out.

Same with the HOT lamp. I figured around 230, so I quickly went up to 230, let it stabilize and then slowly increased till the HOT lamp lit.

For those wondering, well how do I know my meter is accurate and kudos to those who do wonder.

This is an ASTM 2C accurate to 1 degree and this particular thermometer is NIST certified.

We can call that accurate enough for this test.

The ice point is close. I should be using crushed ice in an insulated container, but I'm out of Styrofoam cups and I was too lazy to crush the ice. It will read a few tenths higher as a result.

Cheers.

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